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How to avoid frequent failures of screw air compressor

How to avoid frequent failures of screw air compressor
July 06, 2024

As a common industrial equipment, the screw air compressor's frequent failures will have a serious impact on production. Therefore, avoiding frequent failures has become the key to ensuring the normal operation of the air compressor.

Reasonable purchase and installation

Choose a suitable screw air compressor. When purchasing a screw air compressor, choose the appropriate model and specifications based on actual needs. Consider the required pressure and flow and select the appropriate equipment. Secondly, pay attention to the quality and brand of the air compressor, and choose a manufacturer with a good reputation and after-sales service to ensure the quality of the equipment.

Install the screw air compressor properly. When installing a screw air compressor, follow the specifications. When choosing an installation location, try to choose a ventilated, dry, dust-free environment. Secondly, we must consider the surrounding environment to prevent accidents such as fires and explosions. Then pay attention to the connections of each pipeline, simplify the pipeline layout, and reduce pipeline resistance.

Regular inspection and maintenance

Regularly check the operating status of the air compressor. Regularly check the operating status of the screw air compressor, including pressure, temperature, vibration and other parameters. By monitoring changes in these parameters, it can be determined whether there is a fault or abnormality in the equipment. If problems are discovered and eliminated in time, further expansion of the fault can be avoided.

Replace wearing parts regularly. During the use of a screw air compressor, some wearing parts such as filters, lubricants, seals, etc. need to be replaced regularly. The status of these wearing parts will directly affect the operation effect and life of the equipment. Timely replacement can ensure the normal operation of the equipment.

Keep equipment clean. Carry out regular equipment cleaning, including external and internal cleaning. Cleaning outside the machine can prevent the accumulation of dust and oil, which will affect the heat dissipation effect of the equipment; cleaning inside can prevent dirt from clogging the pipes and affecting the normal operation of the equipment.

Reasonably adjust operating parameters. The operating parameters of the screw air compressor, such as pressure, temperature, speed, etc., can be appropriately adjusted according to actual needs. Reasonable operating parameters can ensure the stable operation of the equipment and reduce the probability of failure.

Training and management

Strengthen personnel training. Improve the professional level of operators and train them to understand the structure, principles and operating points of screw air compressors, so that they can operate the equipment proficiently and detect faults and abnormal situations in a timely manner.

Establish a sound maintenance management system. Develop maintenance plans and work specifications for screw air compressors, clarify the responsible persons and work content, and ensure the timeliness and effectiveness of equipment maintenance.

Carry out regular equipment inspection and maintenance. Regularly conduct comprehensive inspections and maintenance of screw air compressors, including replacing lubricating oil, cleaning filters, overhauling electrical equipment, etc. Inspection and maintenance can detect potential faults in time and take measures to extend the service life of the equipment. The above are some suggestions on how to avoid frequent screw air compressor failures. Through reasonable purchase and installation, regular inspection and maintenance, training and management, etc., the probability of failure can be reduced and the normal operation of the screw air compressor can be ensured. Of course, specific measures need to be refined and implemented based on the actual situation.

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